Tight Buffered Fiber Optical Cable Production Line with PLC+IPC automatic control

Applied in production of 0.6/0.9mm tight buffer fiber, extrusion material is PVC/LSZH,Hytrel.The extruded sheath possesses the features of even diameter, smooth, fast speed.

Specifications:

Optical Fiber Cable Manufacturing Line - Tight buffered fiber optic cable production line PLC+IPC control


Applied in production of 0.6/0.9mm tight buffer fiber, extrusion material is PVC/LSZH,Hytrel.The extruded sheath possesses the features of even diameter, smooth, fast speed. And low excess loss for optical fiber.


tight buffer fiber cable


tight buffered fiber cable production line


 Technical parameter of full line

1.

No. Of optical fiber pay off:

2

2.

Tension of pay off:

0.3~1.5N±0.05N

3.

Reel of optical fiber pay off:

25km and 50km standard fiber reel

4.

Extruding material:

PVC, LSZH, Hytrel

5.

Plasticization degree:

100%

6.

Fiber diameter:

ø0.25mm

7.

Extrusion output:

30KG/hr( cross head is open)

8.

Extruder size:

Φ30x25D

9.

Final product:

0.6mm/0.9mm tight buffer fiber

10.

Structure speed:

Max 350m/min

11.

Production speed:

  100-300m/min

12.

Center height of machine:

1000mm height from ground

13.

Precision of meter-counter:

≤0.2%

14.

Additional loose after extrusion:

≤0.02dB/km(average value: 0.01 dB/km)

15.

Power:

Approximate 32KW

16.

Weight:

3.5 ton

17.

Line length:

21M

18.

Machine power:

380V 50HZ three phase five wire

19.

Line direction:

It’s up to customer

20.

Range of air pressure:

0.5-0.6MPa

21.

Machine color:

Dark blue

22.

Temperature of pre-heater:

50~300℃

23.

Take-up tension:

0.5-3N

24.

Take-up reels Specification:

  Φ236mm fiber standard reel and Φ400 reel


Main equipment part


1.

Double heads motorized pay-off rack(No.: 2GQZDFX-00)

1set

2.

Preheating oven (No.:GQYRZZ-00)

1set

3.

Φ30mm Extrusion main motor (No.:30JSJ-00)

1set

4.

25KG Dryer machine and automatic hopper

1set

5.

Electric apparatus, temperature control (PLC+IPC control)(No.:30GKDX-00)

1set

6.

2.5m moving water trough with water tank and warm water tank (No.:2.5MYDRSC-00)

1set

7.

Shanghai Gongjiu laser diameter gauge

1set

8.

8 m U shape single-layer fixed water trough and cooling water tank

(No.:8MLQSC-00)

1set

9.

Φ400mm single-wheel capstan machine(including dance device)(No.:400LSQY-00)

1set

10.

Φ236-400mm double-shaft take-up machine(No.:400DZSX-00)

1set


Specification and technical parameter of each equipment part


1. Double heads motorized pay-off rack

    (1). Structure: cabinet

    (2). Wire spool size: φ236*φ25.4*108mm(25km), φ265*φ25.4*180mm.(50KM)

        No.: 2heads

    (3). Pay-off type: shaft motorized pay-off rack

    (4). Tension control: tension frame automatic control tension

    (5). Working type: Linkage with main motor or work alone

    (6). Dynamic system: 2sets 750W AC SHANGHAI RUISHUN SPECIAL motor +Danfoss control

    (7). Pay-off tension: 0.3N-1.5 N